Onboard Dynamics Blog

Rita Hansen, CEO of Onboard Dynamics will be presenting solutions for methane recovery at the 2022 Western Regional Gas Conference. The session will be held at 10:15 am on August 24th. During this session, attendees will learn how the GoVAC^® FLEX enables operators to take the lead in incorporating best practices during natural gas pipeline evacuation.

There are a handful of technologies across the performance spectrum available to operators to assist in performing pipeline evacuation. Onboard Dynamics has launched one of them. It is called the GoVAC FLEX, which enables pipeline crews to prevent close to 100% of emissions from happening. With the GoVAC Flex, operators can draw down the pipeline to near 0 PSIG using the natural gas in the pipeline as its source of power. The recovered gas can then be transferred into an adjoining pipeline or compressed up to 3600 PSIG and put into a tube trailer for transport and reinjection elsewhere or into a storage tank to be used as CNG fuel for vehicles.

The GoVAC Flex is a mobile system that has a flow rate of 100 SCFM or 100MCF per day. The system can accept inlet pressures up to 1200 PSI and outlet pressures are based on what you are compressing into with a maximum of 3600 PSI.

The Western Regional Gas Conference is held in Scottsdale, Arizona on August 23 and 24th. It is a non-profit organization that covers O&M topics, integrity management, and new technology for the natural gas industry. There are conferences, seminars, and vendor exhibits.

The WRGC objectives are to provide a venue for discussion of natural gas distribution and transmission topics, regulations, and issues. It provides an atmosphere of fellowship, information exchange, and networking between delegates, speakers, and vendors. The venue also gives operators a chance to interact with PHMSA and State Regulators on an informal basis.

Those of us involved in the US energy ecosystem find that our days are filled with a never-ending stream of new challenges such as increasing energy costs, supply chain issues, more stringent environmental regulations, narrowing reserve margins, increasing interest rates, and so forth. Can you imagine what is like to be in the corresponding energy ecosystem in Europe, where all these same forces are in play …. plus, there is a war going on next door, with threats of eminent curtailment in nearly 30% of your energy supply? Such is the situation faced today by nations of the European Union (EU).

While an ocean might physically separate the US from the EU, this same ocean will not isolate us from what is happening in the European energy world. In this article, we’ll look at actions that the EU has immediately taken to update its energy strategy in response to the war. Then we’ll discuss how these actions might affect the US and lessons that we might learn to enhance our own strategies as we move forward in this new world.  

Those who are not familiar with the process of creating and implementing energy policy within the EU will be surprised at the formal, comprehensive, bureaucratic, and centralized process they follow. In contrast, here in the US, it seems that our energy policy can be pivoted frequently by a wide variety of relatively isolated single events or actions, such as executive orders, court rulings, or the actions of a single Senator. The EU energy policy is largely driven by a series of constantly evolving policy statements, plans, and regulations that bind all EU members to a variety of actions.

Before Russia initiated the war in Ukraine, the most recent, comprehensive EU energy directive was the “Fit for 55” plan presented July 14, 2021. The focus of this plan was to describe policies and actions that the EU would take to reduce greenhouse gas (GHG) emissions to 55% of their 1990 levels by 2030, on a path to be “climate neutral” by 2050. Again, it can be hard for us in the US to envision how detailed and comprehensive these EU plans can be, but in the illustration below, each cell represents highly detailed plans for component pieces of the energy puzzle providing a clear picture of the detailed content of the Fit for 55 plan.

As recent and comprehensive as the Fit for 55 plan was, it did not anticipate the impacts on energy of the Russian invasion of Ukraine. For example, an important tool used in the plan to achieve near term GHG reductions was to use natural gas to replace coal for electricity generation. Before the war, about 40% of natural gas used in the EU came from Russia, so almost overnight, this key element of the plan was invalid.

In a matter of weeks following the invasion of Ukraine, the EU released on May 18 a revision of Fit for 55, REPowerEU, whose goal is “to rapidly reduce dependence on Russian fossil fuels and fast forward the green transition”. Just like Fit for 55, the REPowerEU impacts virtually every element of the energy ecosystem: natural gas, biomethane, wind, solar, hydrogen, infrastructure (both electric and gaseous), electric vehicles, synthetic fuels, conservation, international trade, work force training, emissions trading, finance, critical materials, etc. To achieve its more aggressive goals, REPowerEU calls for the EU to spend an additional 210 billion euro (~$225 billion at today’s exchange rate) between now and 2027. This updated plan has 4 main themes:

• Re-double energy conservation measures (especially buildings);
• Diversify energy supplies (e.g., more LNG from US and other secure sources);
• Accelerate clean energy transition (e.g, increase renewables from 40% in 2030 to 45%, largely via more offshore wind and hydrogen);
• Guide investments and regulatory reforms (e.g., streamline permitting)

To this analyst, one of the most interesting things we in the US can learn from REPowerEU is to better understand “What does it look like to transition a wealthy, industrialized population of hundreds of millions away from ‘fossil gas’”. The EU is trying to make this transition in a few years. Some in the US say we should do this within the next few decades. Can we in the US watch and learn from the EU, relying on our abundant domestic supply of natural gas to provide us a clean, lower cost transition period?

An important, near-term priority of the REPowerEU plan, and shared by many in the US gas industry, is a very aggressive stance toward renewable natural gas (RNG) from bio sources (animal wastes, landfills, and water treatment plants). Increasing RNG production is especially appealing in the EU since it directly replaces Russian gas as a “drop in” replacement.

In studying either the Fit for 55 or the most recent REPowerEU plan, the element that I believe would stand out to most readers is the important, essential role of hydrogen in the EU’s future energy system. The analysts and planners in the EU seem to understand that moving and storing massive volumes of energy in gaseous form has advantages that cannot be matched by electricity (and batteries) alone. The following chart shows that the EU planners expect that use of hydrogen (along with associated synthetic methane, aka e-gas) will surpass fossil gas by the early 2040’s.

Furthermore, both recent EU plans call for ADDITIONAL gas pipelines to move gaseous fuels both within the EU and from marine import terminals. These terminals would initially import fossil gas from US and the Middle East transitioning to green hydrogen from solar-rich regions (e.g., Africa, Spain). The EU energy planners understand that carbon-free, gaseous fuels have advantages over electricity due to costs of transportation and long-duration storage. Far from viewing new pipelines as a way to “lock in” use of fossil gas, the EU takes a longer view and recognizes that pipelines are an excellent way to carry renewable energy. A map of one such plan, including its new pipelines and connections to North Africa and the Middle East, is shown below:

It should be noted that this scenario of upgrading gaseous pipelines to be compatible with, and ultimately carrying, either methane or green hydrogen has also been proposed by SoCal Gas for its service territory. In addition, a Houston-based consortium has proposed a similar green hydrogen ecosystem for southeast Texas, the H2Houston Hub, that would be based on expanding existing hydrogen production, transportation, underground storage, and chemical engineering expertise. 

As interesting as what the EU plans say explicitly is what they do not say but hold open for future options. A prime example of this is the role of nuclear power. Just as in the US, nuclear power is a somewhat of a 3^rd rail in that some feel it is essential while others view it as deadly. The most recent REPowerEU seems to hedge this issue. Nuclear power could play a complementary role with hydrogen as its 24/7 availability would lower its cost by operating electrolyzers continuously instead of only when the sun was shining or wind blowing. Furthermore, low-cost hydrogen is key to the production of green synthetic fuels, including e-methane (for existing pipelines) and synthetic aviation fuels. It is interesting to note that, again motivated by the war in Ukraine and the associated desire to become more energy secure, Japan is moving to re-open its nuclear power plants.

There is much for us to learn, both as an industry and as a nation, as the EU moves to free itself from Russian gas. Those who are agile will find opportunities with both environmental and business benefits. The US can learn a lot from the EU about how to navigate the future energy challenges we’ll be facing as a nation. 

Jeff Witwer, PHD, PE

Jeff is the Technical Advisor/Co-founder of Onboard Dynamics. He is an experienced entrepreneur, having founded or co-founded two companies in the energy and software industries before co-founding Onboard Dynamics.

Onboard Dynamics’ products and services allow their customers to adopt best practices for performing evacuations of natural gas during pipeline operations, recovering methane from a variety of sources, and transportation refueling of natural gas fleet vehicles. 

Read the full story at American CNG here >>

The University of Illinois Urbana-Champaign owns and operates approximately 22 miles of natural gas transmission pipeline bringing the fuel to Abbott Power Plant and portions of campus from a connection with Kinder Morgan NGPL near Monticello, IL.  Pipeline safety regulations required the university to install new equipment at the pipeline take point to protect the pipeline from overpressure and allow it to be internally inspected…  

Read the full story at USDI >>

Getting a spacecraft to Mars, we’ve done that. But getting home, especially with passengers onboard? Those who study such a mission have concluded that it is not feasible to carry enough fuel (along with cargo) to make the return trip possible. And a one-way ticket is not likely to provoke enough commercial interest. The only solution seems to be to manufacture a very energy-dense fuel and oxidizer (oxygen) on Mars itself. Fortunately, Mars has CO₂ and water. Using solar and/or nuclear energy and Martian water, both hydrogen and oxygen (required for the rocket, but also personally useful) can be produced on-site via electrolysis. The hydrogen could then be combined with Martian CO₂ to produce methane, which is an ideal fuel for the return trip. An excellent description of this whole system as envisioned for the SpaceX Starship, including why methane is the best fuel even for the outbound trip to Mars, is found here.

If it is attractive to make methane on Mars from zero-carbon energy because it is so energy-dense, might we use methane in this manner to carry and store energy in a future, net-zero energy system on Earth? Many researchers feel that methane constructed from atmospheric CO₂ and water, so-called e-methane, could, for a variety of reasons, boost our transition to net zero. Let’s take a closer look at e-methane, sometimes also called synthetic methane.

We usually think of methane as a source of energy because it is a major component of natural gas, in which form it supplies about one third of our nation’s energy. But in our evolving “net zero” energy system, methane is likely to play an equally important role as a carrier and storehouse of renewable, non-fossil and nuclear energy. As an energy carrier, e-methane is like electricity in that it is a way to move energy from one location and source to another location and use. An obvious difference between the two ways to move energy is that electricity is carried in conductive wires while methane is carried in pipes.

As an energy storehouse, e-methane is unique because it does not require costly and inefficient conversion to/from another form as does electricity when stored in batteries (electrical to chemical for storage, then chemical to electrical for use). We’ll discuss this storage role and associated technologies in a future article. Here, we will focus on carbon-neutral and carbon-negative ways to produce e-methane.

If methane did not occur “naturally” (e.g., “natural” gas), its invention would likely be heralded as one of the greatest of all time. Why is this? Because methane is an extremely effective and flexible way to “carry” energy from one location and source to another location and use.

We all know that electricity can be made from a variety of energy sources (coal, nuclear, solar, wind, etc.), at a variety of costs and environmental impacts. We are generally less familiar with the alternatives for producing methane, other than from its most familiar source, natural gas.

Why use methane to carry energy

Let’s start with looking at why one would want to use methane to “carry” energy that originates from a non-natural gas source.

• There is already an extensive pipeline infrastructure in place to move methane long distances. It is a key national asset, like our highway system and electrical grid.
• This in-place pipeline infrastructure currently distributes methane to millions of end-uses.
• Pipeline movement of methane is uniquely energy efficient and safe.
• Because the gas pipeline infrastructure is essentially all underground, it is highly immune to damage by natural disasters , providing an essential resiliency to our energy system.
• The underground gas pipeline system imposes minimal visual impacts on the communities it serves.
• Methane in pipelines provides an inherent storage capability to accommodate fluctuations in energy supply and demand. In contrast, electricity must be generated precisely when it is demanded to avoid instabilities in the grid.

Of course, gaining these benefits from a methane transmission/distribution system requires associated diligence. Pipelines can release methane, a known greenhouse gas, if damaged by accident or poor maintenance. But this risk is like that created in our other, primary energy transmission/distribution system, the electrical grid, which can cause fires if lines are downed by accident, poor maintenance, or natural disasters. It is unlikely we can have the benefits of reliable, abundant energy without assuming some level of risk and responsibility.

Molecules vs electrons in distributing energy

The above considerations suggest that there are advantages in distributing energy in the form of molecules (e.g., methane), instead of considering only electrons (electricity). But before considering how we can produce a molecular energy carrier we need to understand that methane is not the only molecule that can carry zero-carbon energy. The hydrogen molecule, H2, is another way to bundle zero carbon energy from, for example, solar or wind energy, to transport from one location and source to another location and use. A typical model of such a scenario is shown below where renewable energy is converted to electricity, which is used in an electrolyzer to produce hydrogen from water. This molecular hydrogen can then be moved in gaseous form via pipeline or high pressure tank or liquified via refrigeration for transport by ship or truck. At an end use, the hydrogen could be used to produce electricity via a fuel cell, burned to produce heat or fuel a truck or plane, or in a variety of chemical processes to produce any number of other materials and chemicals, including e-methane.

Producing e-methane from hydrogen can be done by methanation (also referred to as the Sabatier reaction), an established industrial process that reacts hydrogen with CO₂ as follows:

The CO₂ could be from any source, but in a clean energy cycle, it would be removed from the atmosphere or a flue gas. By sourcing the required CO₂ in such manner, the produced e-methane could simply be burned at the end use in the same type of combustion appliances as traditional natural gas burning equipment (with slight modifications to reflect different thermodynamic properties). This hydrogen production/use scenario results in a net-zero energy cycle. If the CO₂ were captured at the end use (using, for example, an established process such as an amine wash or any of a variety of new ones under development), the overall process would be carbon-negative. In this scenario, we are essentially using a single carbon atom to “carry” four hydrogen atoms. At the end use, the four hydrogen atoms are combined (i.e., burned) with oxygen to produce water and the same amount of CO₂ that was captured in the initial methanation step…. a carbon neutral energy process.

Several Reasons to Use E-methane as a Hydrogen Carrier

• E-methane is completely compatible with existing natural gas transportation infrastructure and uses. This includes both LNG and CNG production and uses.
• In a transition scenario, e-methane can be mixed with natural gas in any ratio, while it is generally accepted that pure hydrogen can only be mixed with natural gas up to about 20%.
• Methane is liquified at a warmer temperature (-162oC) than hydrogen (-253oC), therefore requiring less energy. This greatly reduces the cost of e-methane liquification and transport compared to liquifying hydrogen.
• E-methane actually contains more energy by volume than either compressed or liquified hydrogen itself, again improving economics in many uses.

A Belgian company, Tree Energy Solutions, has proposed a complete energy production and transport system to enable Germany to replace Russian natural gas with e-methane produced by solar energy from sunny regions of the world… essentially carrying sunlight to Germany 24/7/365 via e-methane. The e-methane component allows this supply system to grow and merge in parallel with existing and near-term LNG transport and natural gas distribution infrastructure. Over time, the percentage of e-methane would be increased to result in the evolution of a zero-carbon, gaseous energy system.

A new energy architecture that not only helps preserve our current world but takes us to a new one: e-methane has a promising role. And just as we need a robust, reliable electrical grid to realize the distribution benefits of electricity, we need a robust, reliable methane pipeline network to realize the distribution and storage benefits that e-methane will provide us. And the good news is that it is already in place.  

Could it be that yet another technology from our space program, just like solar photovoltaic cells and fuel cells, would be key to enabling our zero-carbon future?

Jeff Witwer, PHD, PE

Jeff is the Technical Advisor/Co-founder of Onboard Dynamics. He is an experienced entrepreneur, having founded or co-founded two companies in the energy and software industries before co-founding Onboard Dynamics.

Excerpt from Partnership for Energy Progress:

As a nation, we have set a goal of fighting climate change to preserve and protect our planet. To be “carbon neutral” by 2050, it’s crucial to have a robust, leak-free gas distribution system to complement and supplement renewable energy sources and exploit new forms of zero-carbon and carbon-negative gases, such as renewable natural gas and hydrogen…

Read the guest blog post by Rita Hansen, CEO, Onboard Dynamics here >>