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Onboard Dynamics Blog

Rethinking the Role of Methane as We Move to a Net-Zero Energy System

April 6, 2022 by Jeff Witwer, PHD, PE

Methane is a greenhouse gas (GHG) that contributes to global warming. If we are to manage our global inventory of GHG’s, we must learn to balance the concentration of methane in the atmosphere, along with other GHG’s like carbon dioxide (CO2). Balancing methane concentration requires that we understand both the risks and potential benefits of the role of methane in our ever-evolving net-zero energy system.

In this article, we will attempt to re-frame the discussion about the future of methane in all its forms and sources. In future articles, we’ll dig into the details of some of the ideas presented here. For our society to prosper and thrive while meeting our environmental goals we believe that methane must be able to play an essential role going forward.

The Traditional Way of Thinking About Methane

Methane is traditionally thought of as an energy source produced by drilling into the ground whose value is primarily gained via combustion, thereby producing atmospheric CO2 as a by-product. (This ignores its use in making fertilizer, plastics, and other chemicals, but this is not the primary focus of this discussion.) Because it is produced from finite, geologic sources, its cost will be ever increasing as supplies become harder to extract.

Methane is most economical and practical when it is transported via underground pipeline and stored for seasonal use in numerous ways, but especially in certain natural underground “reservoirs”.  Other methods of shipping methane as a liquid (also known as LNG) or highly compressed gas (CNG) can also be economically attractive, especially where methane’s clean environmental profile is valued (compared to coal, for example, for producing electricity). Finally, methane can be very attractive as a clean, inexpensive transportation fuel (especially for trucks).

Source: BYU Daily Universe

How We Should be Thinking of Methane as we Move to a Net-Zero Energy System

Methane is an industrial chemical/energy system component that serves as a low/zero carbon energy source as well as a clean/renewable energy carrier and storage system. It is a molecule that occurs naturally but can also be produced at industrial scale.

Methane can be produced at an industrial scale by taking carbon dioxide (extracted from the atmosphere or other sources) and combining it with hydrogen produced by electrolysis of water. If the electrolysis process is powered by electricity from a carbon-neutral source, such as solar, wind, or nuclear, the resulting methane is also carbon neutral even if it is combusted without carbon capture at the end use.

Natural sources of methane include geologic deposits (i.e., natural gas); but also, many animals, bogs, and swamps; and coal seams (whether mined or not). Among animals, domesticated cattle are frequently cited as a major source, but, in fact, most herbivores from elephants to humans to termites also release methane. Common human commercial infrastructure, such as landfills and wastewater treatment plants, also release methane. Clearly, we cannot stop all methane releases into the atmosphere, so the issue is how they are managed to meet environmental and economic goals.

Source: IPCC

Methane can be a zero carbon, and even “negative” carbon, when envisioned as part of a net-zero energy system depending on its source and the technology through which the methane is converted to useful energy (such as heat, mechanical power, and/or electricity). Just as electricity can be carbon intensive or carbon neutral, based on how it is produced and used, so is the case with methane.

Carbon Negative Methane

Today, carbon negative methane is widely produced around the world from decomposing organic matter such as agricultural wastes (e.g., dairy manure), landfills, and wastewater treatment plants. Because methane from these sources would otherwise naturally escape into the atmosphere, capturing, cleaning, and shipping this methane in the form of renewable natural gas (RNG) is widely considered to be a form of carbon-negative methane.

Zero-Carbon Methane

Zero-carbon methane can be produced on an industrial scale by combining CO2 from the air with hydrogen that is produced via electrolysis driven by renewable or nuclear energy. In this scenario, the CO2 that is produced when the methane is burned is “recycled” as a carrier of the hydrogen. There are various process schemes that can be employed to produce methane in this general manner. Terms used to describe such zero-carbon methane include e-methane, synthetic natural gas (SNG) and methanated hydrogen. In these energy pathways, methane is simply carrying energy as a molecule, whereas electricity carries energy as an electron.

Source: Science Direct

Advantages of Storing Methane vs. Electrical Energy

It is much easier to store methane’s molecular energy, especially longer-term seasonally, than to store electrical (electron) energy. Methane simply needs an impermeable enclosure, such as a naturally occurring, subterranean salt dome or depleted natural gas reservoir that is not subject to significant deterioration over time. The technical reason for this ease of storage is that the methane is stored in original form without needing conversion to other temporary storage media. There are  currently over 400 such underground storage facilities in the US. Electricity, in contrast, needs a highly engineered and costly battery, in some cases comprising expensive (frequently toxic and flammable) materials that degrade over time. To be stored in a battery, the electrical energy needs to go through two conversions: from electrical (moving electrons) to chemical then back to electrical. The conversions are expensive and result in energy losses.

Source: Energy Information Agency

Synthetic Methane Can Transport Hydrogen Energy

There are several reasons why one might want to use synthetic methane to “carry” hydrogen energy:

  • Methane is completely compatible with the current gas infrastructure of transmission, distribution, and use. While pure hydrogen can be blended with natural gas in modest proportions (perhaps up to 20%) using the existing gas system, such blending would only partially decarbonize the gas distribution system.
  • Synthetic methane could serve industrial processes (e.g., steel, ammonia, cement, chemical industry) that would be hard to decarbonize if electricity were the only option.
  • Both hydrogen and methane are less dense than traditional liquid fuels, so, if they are not moved in a pipeline, each would need to be liquified or compressed, for example, for use as a transportation fuel. However, methane can be liquified for transport at a significantly warmer temperature (-160oC) than hydrogen (-253oC). Similarly, compressed to the same high pressure, compressed methane contains more energy than hydrogen. These afford an advantage for methane over hydrogen.
  • The technology and infrastructure for long term storage of methane is well established. However, it is not certain that hydrogen could utilize these same technologies and facilities due to its greater diffusivity (the ability to penetrate through, for example, the walls of an underground reservoir). This storage capability opens the door for large scale, seasonal storage of hard-to-forecast renewable energy, such as wind or solar.

In thinking about such “new methane” scenarios, it can be helpful if we simply think of methane as just another industrial chemical. Like most industrial chemicals, it affords benefits to society, but also risks. One could list hundreds, if not thousands, of other chemicals that fit this description: lead, mercury, alcohols, benzines, chlorine, radio-active isotopes, thousands of drugs…. as well as various sources of radiation such as X-rays and UV light. These chemicals are regulated to ensure their social benefits outweigh their risks. We need to start to view methane, either synthetic or natural, in the same way.

For this reason, our vision of methane in the future needs to be:

manage it, don’t ban it.

Jeff Witwer, PHD, PE

Jeff is the Technical Advisor/Co-founder of Onboard Dynamics. He is an experienced entrepreneur, having founded or co-founded two companies in the energy and software industries before co-founding Onboard Dynamics.

Filed Under: Compressed Natural Gas, Methane, Onboard Dynamics Blog

Onboard Dynamics selected among the winners at the 2022 SGA Innovative Tech Forum

March 24, 2022 by Jason Vosburgh

The Southern Gas Association announced the winning presentations for the 2022 Innovative Tech forum. Onboard Dynamics was chosen for their patented, innovative GoVACTM FLEX system which helps pipeline operators safely, and cleanly evacuate natural gas pipelines.

The GoVACTM FLEX is a portable, self-contained natural gas pipeline evacuation system. The patented integrated combustion engine runs on a small portion of the natural gas that is being compressed. Without the need for external power sources, such as diesel-powered air compressors. This design results in a low-carbon and emissions footprint during pipeline evacuations. The system can transfer recovered natural gas to either an adjacent pipeline or a tube trailer and/or a CNG storage pod. This system is small enough to be towed by standard pickup, making it easy to maneuver around job sites and be quickly deployed to field operations.

About the Tech Forum

Southern Gas Association’s Innovative Tech Forum celebrates natural gas innovation. The forum is a dynamic tech fest dedicated to product and service discovery and highlights all the ways innovative thinking and innovative technology can build a better and cleaner energy future for all of us. Focusing on innovation, SGA Associate Members who submitted proposals will have an opportunity to showcase their cutting-edge solutions with the SGA Operating Member community in a 15-minute live technology presentation with live Q&A during the 2022 Management Conference in Louisville, Kentucky.

The panel of Industry Judges included SGA’s Board Executive Committee and our 32 Board Directors.

The winning presentations at the Innovative Tech Forum equip the industry with the equipment and practices necessary to allow the world to meet rising energy demand achieving climate aspirations.

Filed Under: Onboard Dynamics Awards, Onboard Dynamics Blog

The European Union Elevates the Essential Role of Natural Gas

January 20, 2022 by Jeff Witwer, PHD, PE

Nordstream 2 pipeline from Russia to Germany
Nordstream 2 pipeline from Russia to Germany

In our last blog posting, we discussed the important role of natural gas in achieving national de-carbonization goals in the US. A few days ago, EU authorities issued a statement making this same point for European countries. Part of its statement is “there is a role for natural gas and nuclear as a means to facilitate the transition towards a predominantly renewable-based future.” This position sets the stage to allow investments in natural gas development and infrastructure to be classified as “sustainable investments” under policies that will guide future energy investments within the EU.

Part of the back story on this new EU position is the fact that Europe is facing a winter of energy insecurity:  much higher energy prices and, at the same time, potential energy shortages. A January 4, 2022, article in Bloomberg Businessweek, “Europe Sleepwalked into an Energy Crisis That Could Last Years”, describes the complex of forces that has contributed to this tense situation. In recent years, developers underinvested in new natural gas projects out of concern that these investments would become “stranded” by evolving EU investment criteria and environmental regulations. Imports of LNG (primarily from the US) were tight because other countries, especially those in Asia, were also competing for these supplies to meet growing demand as economies emerged from pandemic shutdowns. Russian gas supplier Gazprom started to limit supplies to Europe, some would say to force agreement (over resistance from the US) to complete the new $11 billion Nord Stream 2 pipeline from Russia to Germany.

These supply constraints have had two damaging results: gas prices are up 400% from the previous year and gas in storage for winter use is down to 56% of capacity (down 15% from normal). These forces are in play at the same time that Germany has shut down three of its remaining six nuclear powerplants (the three remaining plants will be shut by the end of 2022), thereby increasing the need for natural gas (or dirty lignite coal) right in time for the coldest months of the year.

Preventing similar shortfalls in the US will be a challenge for us also unless we fully understand and capitalize on the economic and environmental benefits of having a robust, reliable gas pipeline infrastructure. We’ll be exploring the issues and opportunities of this challenge in the months ahead so that we do not find ourselves facing the same challenges as Europe does today.

Jeff Witwer, PHD, PE

Jeff is the Technical Advisor/Co-founder of Onboard Dynamics. He is an experienced entrepreneur, having founded or co-founded two companies in the energy and software industries before co-founding Onboard Dynamics.

Filed Under: Onboard Dynamics Blog, Pipeline Evacuation, Renewable Natural Gas

Innovative, self-contained system with sophisticated emissions reporting helps pipeline operators safely reduce methane emissions while attaining environmental goals

December 26, 2021 by Jason Vosburgh

“Innovative, self-contained system with sophisticated emissions reporting helps pipeline operators...” TheLINK Q4, 22 January, 2022, p. 28.

Pipeline operators are increasingly taking a “big picture” view of their sustainability efforts. These companies recognize that it is important to minimize their environmental footprint during natural gas pipeline operations. The need for nimble, self-contained pipeline evacuation solutions and sophisticated methane emissions reporting is motivated by regulation and corporate responsibility.

The GoVAC™ FLEX System (“GoVAC”) by Onboard Dynamics meets the demand for minimizing methane releases into the atmosphere as the pressure of regulation and environmental stewardship grows.  It is a self-contained system fueled by natural gas designed to transfer natural gas to either an adjacent pipeline or to a tube trailer.

The amount of natural gas captured and recovered resulting in methane emission reductions can vary per project, but operators can get an idea of the GoVAC’s capabilities as seen in the following example:

GoVAC FLEX Site layout example
Example of job site layout

Project Summary:

Over a mile and a half of 12” pipe evacuated. The system ran for 20 hours and never needed refueling.

Example Total Net Methane Captured

Customer Benefits:

Example of job site in an urban setting

No external power needed – The GoVAC uses a small portion of the natural gas from the pipeline for power, thus eliminating additional outside fuel sources such as diesel or electricity.

Emissions reporting – Each system comes with a sophisticated telemetry backend that automatically captures data from the gauges and sensors. It is fully automated through a PLC controller and communicates to a user interface that manages all aspects of the system. All data is stored in the cloud and is designed to provide environmental and operational reports.

Portability/mobility – The GoVAC is easy to maneuver on job sites. It is small enough to be pulled by a half-ton truck that is common in many fleets.

Flexible applications – The system captures the natural gas from a pipeline and can either transfer it into an adjoining pipeline or compress the gas up to 3,600 psig to put into a tube trailer or storage tank. The system can also be used for natural gas vehicle refueling.

Remote monitoring –The system health is always being monitored which minimizes downtime by detecting issues and providing insight for preventative maintenance.

Safety – Eliminates emissions and hazards of venting and flaring of natural gas pipelines.

Regulatory compliance – NFPA, EPA, SCAQMD.

Environmental Impact Benefits:

The GoVAC Flex is a revolutionary tool for minimizing methane releases during pipeline blowdowns.

Significantly lower carbon footprint
The GoVAC runs on a small portion of the natural gas it evacuates from the pipeline. It doesn’t rely on an outside fuel source, such as diesel or electricity. This gives the system a much cleaner total carbon footprint than any other solution available on the market.

Less interruption in populated areas
Noise levels are less than < 85 dBA at 10 feet, which is equivalent to normal street traffic.

“I like that the unit [“GoVAC FLEX”] is powered by the gas coming out of the pipeline, so we don’t have to bring other equipment out to the job site.”

Onboard dynamics customer

For more information about the GoVAC FLEX Pipeline Evacuation System, please visit https://onboarddynamics.com, or contact us at: 541-550-3632

Filed Under: Onboard Dynamics Blog

Natural gas: villain or savior?

November 17, 2021 by Jeff Witwer, PHD, PE

Those of us working in the natural gas ecosystem have recently seen numerous articles calling for the elimination of natural gas production, transport, and use in our country because it is not “clean enough”. This is partly due to methane releases from leaks and the maintenance projects that repair such leaks. At the same time, there is a growing awareness by many others that to achieve our national goal of being “carbon neutral” by 2050, we must have a robust, leak-free gas distribution system to:

  • Compliment and supplement renewable energy sources
  • Eliminate coal use
  • Exploit new forms of zero-carbon and carbon-negative gases, such as hydrogen and renewable natural gas

An excellent report documenting this essential role of our gas distribution system was published in late April, 2021 by the Center for Global Energy Policy at Columbia University, entitled Investing in the US Natural Gas Pipeline System to Support Net-Zero Targets. The essential role of our natural gas distribution system is summarized by a brief statement from its executive summary:

Studies by energy agencies, universities, and the industry that model future US natural gas consumption consistently show continued use of natural gas for at least the next 30 years, even in scenarios where the country achieves net-zero targets by midcentury. There is no quick replacement for gas in the US energy mix. And for many of the needs natural gas currently meets, the eventual replacement may be zero-carbon gaseous fuels (e.g., hydrogen, biogas). These fuels may play a significant role in supporting reliability and making the energy transition more affordable—but they, too, will require a pipeline network for efficient delivery to markets and end-users.

As we say in our internal discussions, if the plumbing in your house has leaks, you do not stop using water. You fix the leaks. Onboard Dynamics has introduced the GoVAC™ Flex pipeline evacuation system as a novel tool to aid in fixing such natural gas pipeline leaks. New technologies such as ours, combined with improved remote sensing tools, will ensure that natural gas, and the pipelines that deliver it, will be available to help meet our challenging national climate goals.

Jeff Witwer, PHD, PE

Jeff is the Technical Advisor/Co-founder of Onboard Dynamics. He is an experienced entrepreneur, having founded or co-founded two companies in the energy and software industries before co-founding Onboard Dynamics.

Filed Under: Onboard Dynamics Blog, Pipeline Evacuation, Renewable Natural Gas

Onboard Dynamics to Exhibit the GoVAC™ Flex at The 2021 Natural Gas Conference and Expo

October 13, 2021 by Jason Vosburgh

Booth #400

Charlotte, North Carolina | Oct 17 – 20, 2021

The GoVAC™ Flex will be on full display during the conference to give viewers a hands-on experience of the product. Seeing the unit in real life allows booth visitors to get a feel for the size of the system and how compact it is. Staff will also be available to answer questions about how the unit works and why it is a key part of reducing GHG emissions during natural gas pipeline maintenance. 

About the GoVAC™ Flex

The GoVAC™ Flex is a revolutionary tool for minimizing methane releases during pipeline blowdowns. It is powered by a small portion of the gas being recovered, so no external power is required. Its compact size facilitates transport and positioning at job sites. 

Remote monitoring ensures reliable operation and responsive service. State-of-the-art telemetry provides accurate and detailed environmental reporting. 

Learn more about the GoVAC™ Flex >>

Onboard Dynamics will be participating in the SGA Learning Lab

Titled “Utilizing the GoVAC Flex System to minimize GHG during routine pipeline operations and maintenance”. It will be held in room W207 AB from 9:15 to 11:30 am on October 18th. 

Geared towards natural gas pipeline operators, this learning lab will demonstrate the functionality of the GoVAC and illustrate its value proposition for reducing GHG emissions and achieving ESG goals. Utilizing presentations, videos, research, insight into environmental regulation, and real environmental and performance data from case studies of field demonstration projects at several natural gas utilities, viewers will gain a better understanding as to why the GoVAC Flex System is the pipeline evacuation system that sets itself apart in performance and emissions reductions. 

In this lab, visitors will: 

  • Get an understanding of the timeliness of the GoVAC in enabling pipeline operators to minimize venting and flaring before impending regulation. 
  • See how the environmental reporting capabilities of the GoVAC enable natural gas operators to document their progress towards the ESG goal. 
  • Learn the advantages of a fully integrated pipeline evacuation system that requires no external power source in its operation.

The Natural Gas Conference & Expo is an in-person event that will feature tracks with over 150 informative sessions.

Filed Under: Onboard Dynamics Blog, Pipeline Evacuation, Renewable Natural Gas

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